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Factors To Consider Before Choosing an Infusion Set

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The infusion set is a crucial part of the pump. Infusion sets should only be used once and typically got to be changed within 2 or 3 days. Moreover, these infusion sets are the parts of an insulin pump that continue to, and into, the body. Infusion sets are utilizing in insulin therapy.

An infusion set connects the insulin pump delivery device to your body. It works identically as an intravenous line does. A needle is available inside a cannula, a small plastic tube that’s usually placed under the skin within the subcutaneous fat. This needle is important to penetrate the skin to insert the set. After insertion, the needle is removed, and therefore, the cannula remains in the same position.

For many sets, an “insertion device” is out there. An insertion device may be a push-button, spring-loaded tool that inserts the set. Many of us feel it’s easier and fewer intimidating to use than inserting it a blank check. Specific insertion devices are available for particular infusion sets.

Categories of Infusion Sets

There are many sorts of infusion sets, but they will be categorized into two main groups – an “angled” setting or a “straight” set. Angled sets are generally inserted at a 30-degree angle. They sit laterally under the skin. And the cannula and needle are available in several lengths.

Straight sets are inserted perpendicularly at a 90-degree angle. Several cannulas are available in the markets with different lengths. Many infusion sets are available within an insertion device.

However, an infusion set may have:

  • Cannula or Needle
  • Tubing Length
  • Adhesive Mount
  • Pump Cartridge Connector
  • Quick Disconnection Device

It is becoming evident that particular suppliers’ assignment of the longest shelf-lives is becoming a marketing tool in its title. However, the temptation is to maximize such products’ shelf-life without fully accounting for all factors that may influence their stability.

Pharmacists liable for the acquisition and use of centralized intravenous additive (CIVA) products must understand the problems which affect the products’ quality when their shelf-lives are extended.


First, consider what factors can influence a product’s steadiness after transfer to a syringe or other administration system? And is it safe to extrapolate data from one container type, diluent, concentration, or supplier to another?

Many injectable drugs are utilized in their salt form to make sure aqueous solubility, so they are often influenced by pH and drug concentration, and diluent selection. Thus, even the only molecules intended for injection require a point of the formulation. Along with side product purity and, therefore, related substances, it will vary between brands of an equivalent drug.

The safety of extrapolating data between different commercial sources of an equivalent injectable drug is becoming an increasingly important issue with the expansion within the numbers of generic alternatives for injections.

How will minor variations within the source and concentration of excipients affect stability after dilution and through storage during a syringe or IV infusion bag? Since drug concentration often affects stability, extrapolation from different concentrations is unacceptable.


The containers used for the preparation of CIVA products are generally restricted to plastic syringes. Ambulatory infusion devices and infusion bags — none of which was designed for the extended storage of potent drugs. However, the interaction between injection and the container must be considered part of assigning shelf-lives. Particularly with relatively stable drugs in solution or contain solvents to take care of drug solubility.

In the former case, it’s tempting to assign the shelf-life based only on the drug’s steadiness, but there must be some recognition of the restrictions posed by the container. For instance, plastic syringes may leach unwanted chemicals into the injection, and PVC will allow water losses during storage.

Since any of those effects is difficult to gauge, a point of caution is important. Within the case of poorly soluble drugs, which are usually diluted before administration, there’s a danger of phthalate extraction and drug precipitation during storage. The solubilizes and solvents are also diluted within the infusion.

Evaluating data

There is much-published information describing stability studies of injectable drugs during a wide selection of containers and storage conditions. However, increasing numbers of studies that haven’t been published are getting used to support shelf-lives and are often not scrutinized by experts. Those who aren’t experts within clinical pharmaceutics will find it impossible to gauge such reports critically.

Acceptance criteria for stability studies are often difficult to define. For instance, they allow 5 percent drug loss in an infusion run on a one-off basis, where the pharmacology and toxicology of the degradation products are understood. And it could also be a reasonable practice.

Suppose, on the opposite hand, the infusion is to be administered repeatedly over long periods, and tiny is understood about the degradation products. In that case, the appliance of such a limit may compromise both therapeutic effect and patient safety.

The end-user is ultimately liable for the acquisition and employment of CIVA products, and it’s vital that they feel confident within the safety of such injectable. Asking an aseptic services supplier what shelf-life they apply to a specific infusion could also be incorrect. Prospective purchasers should instead ask: “What is that the evidence to support the assigned shelf-life?”

Proper scrutiny of the evidence available is required before the pharmacist is often sufficiently confident that they’re not putting the patient at greater risk by employing pre-prepared injectable, which is stored in a ready-to-administer container. Without this careful and necessary evaluation by those with sufficient knowledge, patients will be at greater risk. And therefore, the pharmacist is going to be liable for the results.

Construction Materials

Most commonly used infusion sets are made up of PVC (polyvinyl chloride). The reasons for using PVC-based materials can cause high strength and adaptability (if plasticized). However, this material makes good resistance, transparency, simple sealing to sterilization procedures.

Moreover, it has a comparatively low cost (Smith et al., 1989). Infusion sets made up of PVC-based materials are made flexible by adding bis (2-Ethylhexyl) phthalate (DEHP) as a plasticizer. However, since DEHP isn’t chemically bonded to PVC. And it can percolate into the drug solutions. Mostly those are containing non-aqueous components like surfactants or fats.

There are increasing concerns about the adverse health effects of DEHP.3. It is an alternative to the DEHP tri-2-Ethylhexyl trimellitate (TOTM).

Moreover, it is admitting to possessing lower toxicity and has been shown to contain more low migration rates.

Another alternative use is a PVC container. It is cover with PE (polyethylene) on the fluid contact surface. Moreover, PE is considered a barrier, and minimizes DEHP’s migration into the drug solution (Czuba et al., 1996). Moreover, other non-PVC materials have also emerged as alternatives, e.g., ethyl vinyl acetate (EVA) and polyolefin (non-PVC, non-EVA).

The admixture compatibility and stability studies should cover as many materials as possible, counting on the clinical study’s wants. To attenuate duplication of experiments, if an IV bag of a particular material type is found to be compatible, extrapolation could also be made to an infusion set constructed of comparable material.

However, the reverse might not be applicable since the exposure time studied within the infusion set could also be much shorter than the specified time of storage within the IV bag.


Besides all, the right combinations of materials from different vendors aren’t known for exclusive purposes. Successful material testing from one vendor could also be extrapolated to similar materials from other domestic vendors.

The first development stages should be sufficient to check the dosing device components of comparable construction materials gathered from domestic vendors.

Further admixture stability and compatibility studies within the later phases may require additional testing for leachable like TOTM and DEHP, also as IV bags from specific vendors if there are certain changes in elastomeric form.

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